Auto Tire Recycling King

The Auto Tire Recycling King complex for processing tires into rubber crumb is a modern high-tech equipment for mechanical grinding of large and oversized tires of any radius and any size.

The complex is designed for processing tires from mining dump trucks into rubber crumb. The complex works automatically, controlling all the processing stages such as rubber grinding, separation of metal and textile cords. Your will get a high-quality rubber crumb, cleaned from additional inclusions, divided into three commercial fractions from 0.1mm to 6mm.

This line was especially developed by our engineers to solve the problems of recycling the wheels of heavy-duty mining equipment of dump trucks such as BelAZ, Caterpillar and others.

The Auto Tire Recycling King line is an equipment that provides a stable recycling cycle. The line has small dimensions, so you will easily find needed room (area) for its installation. Also, low power consumption and a small number of service personnel (from 4 to 6 people) makes this set the best solution for recycling LST (large size tires).

Taking into consideration all its positive qualities, we can confidently say that the Auto Tire Recycling King line is the best choice for recycling large tires into crumb rubber!

To obtain 1000 kg of crumb rubber per hour, it needs to be loaded about 1500 kg of worn tires into the shredder. Since in a standard LST tire about 20% of inclusions in the form of textile and metal cord, you will get:

• Crumb rubber (crushed into fractions) 1000 kg / hour
• Metal cord + — 120 kg / hour
• Textile cord + — 80 kg / hour

The obtained crumb rubber is automatically crushed into fractions:

• 0.1 mm — 1 mm,
• 2 mm — 3 mm,
• 4 mm — 5 mm;

Being processing, crumb rubber goes through various stages of cleaning from additional inclusions such as textile, metal, dirt and dust.

The set of equipment Auto Tire Recycling king has 6 degrees of purification from metal cord, this technological solution completely excludes the inclusions of metal into the rubber crumb. The separation of different inclusions takes place practically at every stage of the equipment operation. At the stage of rubber crumb sorting in the vibrating screen of the classifier, a passive system for capturing metal particles is additionally installed, passing through it the crumb rubber is completely cleaned from the metal cord.

The removal of textile cord, dust and dirt begins immediately after going through all the grinding stages. The line includes three stages of cleaning from textile cord and dust, two cyclones of a dust collector and a textile vibrating sieve.

1. Machine for cutting large-sized tires «Jaws» which cuts large-sized tires into fragments of 50 mm x 50 mm.
2. Equipment complex for processing fragments of large-sized tires and other wheels into rubber crumb.

* if it is impossible to install equipment in a straight line in your room, we can install the line at an angle, depending on the characteristics of your room. To do so, a plan is provided in advance according to the responsible engineer plan.

To install the Auto Tire Recycling king line, you need a room about 300 m2, a ceiling height should be at least 4 meters. The operating equipment temperature range  starts from -20 to +40 degrees, but the recommended room temperature according to SanPin (russian regulation standards) request is + 21C for the la category, the humidity is about 15-75% which is also comfortable temperature for workers.

The foundation requirements are designed for a typical configuration of the Auto Tire Recycling 1000 line for processing tires into crumb rubber. The requirements for the foundation is approximate and depends on the quality of the existing foundation and the structure of the room basement.

The foundation must be compacted. The room must be heated. If the room is unheated the equipment installation is allowed only by a prior agreement.

Foundation dimension are: 25 meters long, 6 meters wide, foundation thickness is 25 cm. When constructing the foundation, it is necessary to provide a 10mm expansion joint between the existing floor and the foundation.

Steel grade for reinforcement class is A 400 (A-3) — 25G2S in accordance with GOST standard 5781-82, knit reinforcement should be connected with each other. Crushed stone devided into fractions 20-40 with folding fractions 5-20. The recommended concrete grade is B15.

The power consumption of the Auto Tire Recycling King line ranges from 180 to 200 kW. Instant starting power is 280 kW. Therefore, the needed voltage in the room should be at least 280 kW.

Choosing us as an equipment supplier — you choose a reliable partner filo used on cooperation and beneficial partnership!

What do you get : turnkey equipment supply, equipment warranty and the best service. Before sending the equipment to you, we thoroughly test the equipment in our workshop to identify and eliminate possible errors made during production.

After passing the tests, the equipment is sent to the paint shop to be painted, packed and shipped by the transport company. The equipment is insured during the transportation.

After arrival of your equipment at the place to be installed we train your personnel how to maintain and operate the equipment. Under the clear guidance of our engineers, your people will be trained: to install and dismantle the production line, equipment maintenance, replacement of spare parts, work on equipment.

To receive a commercial offer, please let us know by filling any of the available forms on the site. The commercial offer contains prices, technological process description and technical specifications.

If you have any additional questions, you can call the hotline (free call) +7 (800) 551-66-97.