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Auto Tire Recycling 500

Performance500 kg/h
Power usage150-180 kW
Dimensions22x4.5x4.2 m
Weight22 tons

Description

The Auto Tire Recycling 500 is an automatic complex of equipment for processing tires into rubber crumb, which allows you to grind waste worn car tires and other rubber goods into a rubber crumb. The productivity of the line is 500 — 700 kg of sorted crumb rubber per hour.

The production capacity of the Auto Tire Recycling 500 line is up to 6.5 thousand tons of worn tires per year. Choosing our equipment you get a high quality rubber crumb, which has a high demand in the market and has a higher cost in relation to other classes of crumb.

The line for recycling tires Auto Tire Recycling 500 is a high-tech equipment complex that works in automatic mode. This is a good start for your business. This equipment makes it possible to automatically process tires into crumb rubber which fractions start from 0.1 mm up to 6 mm.

While recycling used tires, the line separates additional inclusions (which are parts of a car tires), such as textile and metal cord. Textile and metal cord are also sorted and shipped into separate containers provided in the line.

To obtain 500 kg of crumb rubber per hour, you need to load about 750 kg of worn tires into the shredder. Because there is about 20% inclusions such as textile and metal cord in a standard tire, you will receive:

  • Rubber crumb (broken into fractions) 500 kg / hour
  • Metal cord + — 150 kg / hour
  • Textile cord + — 120 kg / hour

The crumb rubber is automatically crashed into fractions:

  1. 0.1 mm — 1 mm,
  2. 2 mm — 3 mm,
  3. 4 mm — 5 mm;

Each configuration of the Auto Tire Recycling plant has a modular structure, this feature makes it possible to increase the productivity of the line without buying a separate tire recycling line. If such a need arises, we will bring and install additional equipment units for you without the area expansion, in this case the only things to change are : the electricity consumption and  the productivity which will increase.

While the crumb rubber processing it will repeatedly undergo various stages of cleaning from additional inclusions such as textiles, metal, dirt and dust.

The complex of Auto Tire Recycling 500 equipment includes 4 cleaning degrees from metal cord, this technological solution completely excludes the metal ingress into the rubber crumb composition. Its separation is carried out practically at every stage of the equipment operation. A passive system for capturing metal particles is additionally installed to see the stage of rubber crumb sorting on vibrating screen of the classifier, which helps crumb rubber to be cleaned completely from the metal cord.

The removal of textile cord, dust and dirt begins immediately after materials went through all the grinding stages. There are three cleaning stages from textile cord and dust, two cyclones of a dust collector and a textile vibrating sieve are integrated into the line.

How do the line works

Visual inspection, removal of spikes and other unrecyclable elements from the recyclable tire that could get into the car tire during the exploration(bolts, screws, large metal elements that are not magnetised).

Passenger wheels are completely recyclable. Truck tires are fed into the automatic line only after they are cut into small segments, three or four parts.

After inspection and preparation, the selected car tires are fed into a loading conveyor and go into a shredder to be shredded into small segments (crisps).

After crushing, the resulting material goes to the magnetic separator N1, where the metal cord and other metal inclusions are separated from the rubber composition.

Then, the resulting material enters the pneumatic track and transferred to a rotary crusher for crushing the rubber crumb into final fractions. After passing through the impact crusher, it is possible to remove the textile cord from the rubber composition.

After crushing the material into the final fraction, the material enters to the cyclone dust collector N1 where fine dust particles and finely crushed textile cord are separated.

Then the obtained crumb rubber passed through a magnetic N2 separator to provide more complete and deep cleaning from metal particles.

After being cleaned from metal and dust, rubber crumb falls on a textile vibrating sieve to remove the textile cord. The textile separated from the rubber is removed from the rubber composition by vibration, sieving through a sieve and a fan system.

After passing through the textile vibrating sieve, the rubber crumb is picked up by the air flow of the pneumatic line and sent to the cyclone N2 dust collector to remove dust residues. And then goes directly into the N3 magnetic separator for deeper cleaning of metal particles.

The last stage of the rubber crumb production is a vibrating sieve classifier. On a vibrating sieve classifier, the obtained rubber crumb is sorted into final commercial fractions: 0.1 mm - 1 mm, 2 mm - 4 mm, 4 mm - 5 mm.

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1

The Service Quality

For 10 years, Global Plant is a leader of the finest quality in equipment manufacturing. We use only the highest quality components.
Our factories operate in many cities and countries around the World!

2

The high-tech technologies

Our tire recycling equipment has a fine cleaning system for textile and metal cord.
As a result you will get the most cleaned rubber crumb.
We introduce only the most advanced technologies to create our equipment!

3

Service

The Global Plant company has its own service center and a department for supplying spare and consumable items of the manufactured equipment.

Indoor equipment installation

* if it is impossible to install equipment in a straight line in your room, we can install the line at an angle, depending on the characteristics of your room. To do so, a plan is provided in advance according to the responsible engineer plan.

Room requirements

To install the Auto Tire Recycling — 500 line, you need a room about 80 m2, a ceiling height should be at least 4 meters. The operating equipment temperature range  starts from -20 to +40 degrees, but the recommended room temperature according to SanPin (russian regulation standards) request is + 21C for the la category, the humidity is about 15-75% which is also comfortable temperature for workers.

The foundation requirements

The foundation is designed for a typical configuration of the Auto Tire Recycling 500 line for processing tires into crumb rubber. The requirement for the foundation of the equipment supplied is approximate and depends on the quality of the existing foundation inside the room.

The foundation must be compacted. The room must be heated. If the room is unheated the equipment installation is allowed only by a prior agreement.

Foundation dimensions are: 23 meters long, 6 meters wide, foundation thickness is 25 cm. When constructing a foundation, it is necessary to provide a 10mm expansion joint between the existing floor and the foundation.

Steel grade for reinforcement class is A 400 (A-3) — 25G2S in accordance with GOST standard 5781-82, knit reinforcement should be connected with each other. Crushed stone devided into fractions 20-40 with folding fractions 5-20. The recommended concrete grade is B15.

Electricity supply requirement

The power consumption of the Auto Tire Recycling 500 line ranges from 150 to 180 kW. Instant starting power is 230 kW. Therefore, the needed voltage in the room should be at least 250 kW.

Advantages and difference between us and our competitors

This technological complex is designed specifically for the processing of used tires. The most important difference from equipment of a similar structure is that this complex processes worn-out tires by low-speed mechanical crushing, this method has a positive effect on the quality of the rubber crumb produced.
The crumb obtained by this method is not exposed to high temperatures during grinding, therefore it does not lose its physical and chemical properties; that is why it has high demand and price on the market!

We use the latest technologies while producing equipment! All bearing structures of the line are massive for a best safety factor of the equipment. Components are made of specially selected high quality steel grades. Production is carried out only on modern and high-precision CNC equipment. Our company knows what the manufacture of technologically sophisticated production equipment is, therefore the car tire recycling line is an indicator of the high quality and reliability of equipment manufactured in Russia.

Any rubber product, including a car tire, has high elasticity, resilience, and mechanical strength. Therefore, the components that are used by Auto Tire Recycling line equipment are specially designed for the processing of the rubber products. Each gearbox, motor, processing mechanism is specially made for the Global Plant, in conjunction with processed material properties.

The Auto Tire Recycling line is equipped by a pneumatic track, which ensures smooth and fast delivery of the recycled material from stage to stage. The usage of a pneumatic line is one of the most important advantages of this equipment, which provides a fast processing cycle, blowing of raw materials to reduce the temperature during transportation in the system and, as a result, a greater cleaning of the material from dust and additional inclusions. So you won’t spend money on repair because the usage of the pneumatic lines exclude a waste of time and frequent breakdowns, in contrast to equipment with conveyor belts. Also, the use of pneumatic lines has a positive effect on the dimensions of the line and allows you additional cost savings on electricity.

All cutting and friction elements which are used in our equipment are made from a Swedish wear-resistant Hardox steel. Hardox steel is a uniquely hardened and tempered hot rolled steel with a high margin of safety and wear resistance. Due to its high surface hardness, it effectively resists to many types of mechanical and vibration wear. The usage of HARDOX steel in equipment for the used tires processing allows us to achieve high performance indicators, significantly reduce the cost of consumables and an order of magnitude increase the already fundamental margin of safety of our lines for processing tires into crumb rubber.

Auto Tire Recycling equipment has a large margin of safety, that is why it provides perfect functioning for years. We use only the highest quality and proven materials and components. The equipment is designed for 20 years of work

All equipment presented on our website is a proprietary development of the Global plant’s specialists. Any technologically or structurally similar equipment offered by other companies is a low-quality copy of handicraft production! Beware of suspiciously low prices and discount offers, good equipment is expensive. By offering you a big discount, the manufacturer will save on components for your future equipment.

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Choosing us as an equipment supplier — you choose a reliable partner filo used on cooperation and beneficial partnership!

What do you get : turnkey equipment supply, equipment warranty and the best service. Before sending the equipment to you, we thoroughly test the equipment in our workshop to identify and eliminate possible errors made during production.

After passing the tests, the equipment is sent to the paint shop to be painted, packed and shipped by the transport company. The equipment is insured during the transportation.

After arrival of your equipment at the place to be installed we train your personnel how to maintain and operate the equipment. Under the clear guidance of our engineers, your people will be trained: to install and dismantle the production line, equipment maintenance, replacement of spare parts, work on equipment.

Equipment characteristics
Equipment package

Commercial Offer Request

To receive a commercial offer, please let us know by filling any of the available forms on the site. The commercial offer contains prices, technological process description and technical specifications.

If you have any additional questions, you can call the hotline (free call) +7 (800) 551-66-97.

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