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Auto Tire Recycling King

Performance1000 kg/h
Power usage180-200 kW
Dimensions24x6x5m
Weight32 tons

Description

The Auto Tire Recycling King complex for processing tires into rubber crumb is a modern high-tech equipment for mechanical grinding of large and oversized tires of any radius and any size.

The complex is designed for processing tires from mining dump trucks into rubber crumb. The complex works automatically, controlling all the processing stages such as rubber grinding, separation of metal and textile cords. Your will get a high-quality rubber crumb, cleaned from additional inclusions, divided into three commercial fractions from 0.1mm to 6mm.

This line was especially developed by our engineers to solve the problems of recycling the wheels of heavy-duty mining equipment of dump trucks such as BelAZ, Caterpillar and others.

The Auto Tire Recycling King line is an equipment that provides a stable recycling cycle. The line has small dimensions, so you will easily find needed room (area) for its installation. Also, low power consumption and a small number of service personnel (from 4 to 6 people) makes this set the best solution for recycling LST (large size tires).

Taking into consideration all its positive qualities, we can confidently say that the Auto Tire Recycling King line is the best choice for recycling large tires into crumb rubber!

To obtain 1000 kg of crumb rubber per hour, it needs to be loaded about 1500 kg of worn tires into the shredder. Since in a standard LST tire about 20% of inclusions in the form of textile and metal cord, you will get:

  • Crumb rubber (crushed into fractions) 1000 kg / hour
  • Metal cord + — 120 kg / hour
  • Textile cord + — 80 kg / hour

The obtained crumb rubber is automatically crushed into fractions:

  • 0.1 mm — 1 mm,
  • 2 mm — 3 mm,
  • 4 mm — 5 mm;

Being processing, crumb rubber goes through various stages of cleaning from additional inclusions such as textile, metal, dirt and dust.

The set of equipment Auto Tire Recycling king has 6 degrees of purification from metal cord, this technological solution completely excludes the inclusions of metal into the rubber crumb. The separation of different inclusions takes place practically at every stage of the equipment operation. At the stage of rubber crumb sorting in the vibrating screen of the classifier, a passive system for capturing metal particles is additionally installed, passing through it the crumb rubber is completely cleaned from the metal cord.

The removal of textile cord, dust and dirt begins immediately after going through all the grinding stages. The line includes three stages of cleaning from textile cord and dust, two cyclones of a dust collector and a textile vibrating sieve.

How do the line works

Visual inspection and removal of non-recyclable elements from the tire, which during operation could get inside(spikes, bolts, screws, large metal elements that are not magnetised).

Loading an oversized tire onto a removable shears support for shredding it into fragments 50x50mm. Shears for cutting large-sized tires work in automatic mode, the processing time for one wheel which weight is about 5000 kg is 80 minutes. Passenger wheels are completely recyclable. Truck tires are loaded into the automatic line only after they being cut into 40 cm x 40 cm segments using the GN-500 hydraulic shears (part of the recycling complex).

After inspection and preparation, the selected car tires are fed into a loading conveyor and go into a shredder to be shredded into small segments.

After the primary crushing, the produced material goes to the magnetic separator N1, where the metal cord and other inclusions are separated from the rubber composition.

Then, the resulting material enters the pneumatic track and transferred to a rotary crusher for crushing the rubber crumb into final fractions. After passing through the impact crusher, it is possible to remove the textile cord from the rubber composition.

After crushing the material into the final fraction, the material enters to the cyclone dust collector N1 where fine dust particles and are separated.

Then the obtained crumb rubber passed through a magnetic N2 separator to provide more complete cleaning from metal particles.

After being cleaned from metal and dust, rubber crumb falls on a textile vibrating sieve to remove the textile cord. The textile separated from the rubber is removed from the rubber composition by vibration, sieving through a sieve and a fan system.

After passing through the textile vibrating sieve, the rubber crumb is picked up by the air flow of the pneumatic line and sent to the cyclone N2 dust collector to remove dust residues. And then goes directly into the N3 magnetic separator for deeper cleaning of metal particles.

The last stage of the rubber crumb production is a vibrating sieve classifier. On a vibrating sieve classifier, the obtained rubber crumb is sorted into final commercial fractions: 0.1 mm - 1 mm, 2 mm - 4 mm, 4 mm - 5 mm.

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1

ATR King is unique and has no analogues

The ATR King project was implemented in 2016 at SUEK JSC where the largest dump trucks BelAZ-75710 operate, with R63 wheels, the weight of one wheel is 5000 kg, which is the heaviest tire in the world.
The Auto Tire Recycling King complex easily crushes this type of wheels, which makes this complex unique and unparalleled.

2

The high quality service

For 10 years, Global Plant is a leader of the finest quality in equipment manufacturing. We use only the highest quality components.
Our factories operate in many cities and countries around the World!

3

Advanced technologies

Our tire recycling equipment has a fine cleaning system for textile and metal cord.
As a result you will get the most cleaned rubber crumb.
We introduce only the most advanced technologies to create our equipment!

The Auto Tire Recycling King processing line includes two machine units

  1. Machine for cutting large-sized tires «Jaws» which cuts large-sized tires into fragments of 50 mm x 50 mm.
  2. Equipment complex for processing fragments of large-sized tires and other wheels into rubber crumb.

* if it is impossible to install equipment in a straight line in your room, we can install the line at an angle, depending on the characteristics of your room. To do so, a plan is provided in advance according to the responsible engineer plan.

Room requirements

To install the Auto Tire Recycling king line, you need a room about 300 m2, a ceiling height should be at least 4 meters. The operating equipment temperature range  starts from -20 to +40 degrees, but the recommended room temperature according to SanPin (russian regulation standards) request is + 21C for the la category, the humidity is about 15-75% which is also comfortable temperature for workers.

The foundation requirements

The foundation requirements are designed for a typical configuration of the Auto Tire Recycling 1000 line for processing tires into crumb rubber. The requirements for the foundation is approximate and depends on the quality of the existing foundation and the structure of the room basement.

The foundation must be compacted. The room must be heated. If the room is unheated the equipment installation is allowed only by a prior agreement.

Foundation dimension are: 25 meters long, 6 meters wide, foundation thickness is 25 cm. When constructing the foundation, it is necessary to provide a 10mm expansion joint between the existing floor and the foundation.

Steel grade for reinforcement class is A 400 (A-3) — 25G2S in accordance with GOST standard 5781-82, knit reinforcement should be connected with each other. Crushed stone devided into fractions 20-40 with folding fractions 5-20. The recommended concrete grade is B15.

Electricity supply requirement

The power consumption of the Auto Tire Recycling King line ranges from 180 to 200 kW. Instant starting power is 280 kW. Therefore, the needed voltage in the room should be at least 280 kW.

Advantages and difference between us and our competitors

This technological complex is designed specifically for the processing of used tires. The most important difference from equipment of a similar structure is that this complex processes worn-out tires by low-speed mechanical crushing, this method has a positive effect on the quality of the rubber crumb produced. The crumb obtained by this method is not exposed to high temperatures during grinding, therefore it does not lose its physical and chemical properties; that is why it has high demand and price on the market!

We use the latest technologies while producing equipment! All bearing structures of the line are massive for a best safety factor of the equipment. Components are made of specially selected high quality steel grades. Production is carried out only on modern and high-precision CNC equipment. Our company knows what the manufacture of technologically sophisticated production equipment is, therefore the car tire recycling line is an indicator of the high quality and reliability of equipment manufactured in Russia.

Any rubber product, including a car tire, has high elasticity, resilience, and mechanical strength. Therefore, the components that are used by Auto Tire Recycling line equipment are specially designed for the processing of the rubber products. Each gearbox, motor, processing mechanism is specially made for the Global Plant, in conjunction with processed material properties.

The Auto Tire Recycling line is equipped by a pneumatic track, which ensures smooth and fast delivery of the recycled material from stage to stage. The usage of a pneumatic line is one of the most important advantages of this equipment, which provides a fast processing cycle, blowing of raw materials to reduce the temperature during transportation in the system and, as a result, a greater cleaning of the material from dust and additional inclusions. So you won’t spend money on repair because the usage of the pneumatic lines exclude a waste of time and frequent breakdowns, in contrast to equipment with conveyor belts. Also, the use of pneumatic lines has a positive effect on the dimensions of the line and allows you additional cost savings on electricity.

All cutting and friction elements which are used in our equipment are made from a Swedish wear-resistant Hardox steel. Hardox steel is a uniquely hardened and tempered hot rolled steel with a high margin of safety and wear resistance. Due to its high surface hardness, it effectively resists to many types of mechanical and vibration wear. The usage of HARDOX steel in equipment for the used tires processing allows us to achieve high performance indicators, significantly reduce the cost of consumables and an order of magnitude increase the already fundamental margin of safety of our lines for processing tires into crumb rubber.

Auto Tire Recycling equipment has a large margin of safety, that is why it provides perfect functioning for years. We use only the highest quality and proven materials and components. The equipment is designed for 20 years of work

All equipment presented on our website is a proprietary development of the Global plant’s specialists. Any technologically or structurally similar equipment offered by other companies is a low-quality copy of handicraft production! Beware of suspiciously low prices and discount offers, good equipment is expensive. By offering you a big discount, the manufacturer will save on components for your future equipment.

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Choosing us as an equipment supplier — you choose a reliable partner filo used on cooperation and beneficial partnership!

What do you get : turnkey equipment supply, equipment warranty and the best service. Before sending the equipment to you, we thoroughly test the equipment in our workshop to identify and eliminate possible errors made during production.

After passing the tests, the equipment is sent to the paint shop to be painted, packed and shipped by the transport company. The equipment is insured during the transportation.

After arrival of your equipment at the place to be installed we train your personnel how to maintain and operate the equipment. Under the clear guidance of our engineers, your people will be trained: to install and dismantle the production line, equipment maintenance, replacement of spare parts, work on equipment.

Equipment characteristics
Equipment Package

Commercial Offer Request

To receive a commercial offer, please let us know by filling any of the available forms on the site. The commercial offer contains prices, technological process description and technical specifications.

If you have any additional questions, you can call the hotline (free call) +7 (800) 551-66-97.

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